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Come back with 150 grit to smooth everything out and you’re done sanding. Shop Fireplace Mantels top brands at Lowe's Canada online store. Decorating Ideas for Fireplace Mantels and Walls Get traditional, modern and country decorating tips for filling your fireplace mantel. The mantel (shelf) has been removed and the tile has been laid. We attached the side pieces first, then nailed the front piece in. I used some old circular sawn walnut that I got from a local sawyer south of Nashville for the box beam mantel. The design has a classic and beefy look and it would be a great upgrade to any bare fireplace wall. Today I’m going to show you how to build a fireplace surround and mantel. We did the math and figured all that out, then screwed the wood into the brick with some masonry screws and as well as liquid nails. The Chateau Series of mantels includes a 3-piece hearth in matching stone. Whether you're a daredevil with colour (hey, Tiffany Pratt!) No 45 degree angles needed again, since we knew the exposed sides would be covered by crown when we were done. On the show side of the board, use 80 girt sandpaper in a random orbital sander to knock down the roughness but keep the grooves. First part of a series detailing how I made a simple Shaker Style fireplace mantel and surround. Taking their ideas and wants I drew up my version of the DIY fireplace surround and mantel and sent it over. The second method is to use a kreg jig and pocket holes (preferred method). Fireplace Mantel Surrounds. Some mantels extend all the way to the ceiling and include alcoves for … Add a support piece in the middle, then on both sides, by screwing wood screws through the pocket holes. Before we could tile the hearth, we covered the brick with ¼ inch MDF. The first piece of crown we bought was 4 ½ inches and too large. They are joined to the front and sides with 1-1/4 pocket hole screws. To keep the character of the boards but be able to join them securely, you need to flatten the underside of the boards and get straight edges. ’ve worked hard building fireplace install appliques poor resolution. cozy. These DIY mantels will add character and dimension to a room, as well as give you a beautiful place to decorate and hang a Christmas stocking. Installing them on the mantel's underside can lend visual solidity to the fireplace. I’ll break down how to build a fireplace surround and mantel into the two different parts of building the fireplace surround first, then building the fireplace mantel. Depending on the depth of the surround (which will be determined by the depth of the fi replace insert), you can use a box for the header, or build it up from one or more layers of MDF. How to Build a Fireplace Surround and Mantel, Build the pillars for the fireplace surround out of MDF, Build the fireplace surround box beam header, Choose and prepare the wood for the fireplace mantel, Attach the top and bottom to the fireplace mantel. 3. Use a nail gun on the corners where the MDF meets. When building a mantel you can get a continuous look on the corners by cutting the sides and the front with complimentary miters. A fireplace mantel can be natural wood or painted. If you haven’t already you can also see my plans for the fireplace makeover. We secured the MDF to the existing wood surround using our nail gun. I lightly sanded between each coat of primer to ensure that I was keeping the surface as smooth as possible. Did you notice the little red hammer? Fill all the brad nail holes with wood putty and sand flush. I allowed the primer to dry for 24 hours and then applied 2 coats of Sherwin Williams Extra White in a satin finish. This Old House general contractor Tom Silva helps a homeowner build a custom fireplace mantel. Join the boards together with glue and pocket screws. We purchased pre-primed 1 x 4’s and started by attaching the back board to the existing wall with our nail gun. Cut three poplar boards to size to form the vertical pilasters and horizontal frieze of the fireplace mantel. You may want to watch a YouTube tutorial to learn how to miter the edges of crown, it's a little tricky! Doing it that way makes the cuts a lot quicker. When Jamin and Ashley contacted me, here is the picture they shared of the current fireplace surround with no mantel. Keep reading for all the details, but first let me tell you where I built the project to go. The corners don't need to be mitered, just butted together since they will be covered by trim in a later step. Cut 4 top support pieces to fit between the back support and the front. The crown molding will cover this portion later. Decorative brackets: Consider adding even more style to your DIY floating shelf mantel. Cut wood to size. It was one of those things that we just needed to see in real life and not just on paper. Next, I began to add some of the lattice pieces to the front of the hearth. Rout a rabbet into the back edges of the mantel so that it will overlap the wall tiles that surround the fireplace. Grey Fireplace Mantel. DIY mantel for a brick fireplace. Finally, cut the two small vertical pieces to form the inner boxes. These pieces were cut at a 45 degree angle to create a clean, mitered edge. The Williamsburg Fireplace Mantel Surround Mitered by Pearl Mantels comes with a hanger board set up for easy installation. Our living room has been completely transformed! The MDF box beam is made from 3/4″ MDF and 1×4 pine supports and has a solid front and bottom with an open back and top. Our boxes measure 53-1/4” tall x 6” wide x 7” deep. I did this using a combination of my jointer and planer. 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